Repair vs. replacement at a glance
| Job | Typical range | Notes |
|---|---|---|
| Plastic weld + refinish | $300–$600 | Small cracks/scuffs, tabs intact |
| Cover replacement, painted | $900–$2,000 | Torn cover, broken tabs, sensor damage |
| With sensors / ADAS | $1,200–$2,500 | Replacement + recalibration |
What affects the price
- Mounting tabs. This is the deciding factor most people never hear about. The cover clips to the car with plastic tabs — once they snap, the bumper won’t stay flush no matter how pretty the repair. Broken tabs = replacement.
- Tear vs. crack. A clean crack can be plastic-welded from behind and refinished. A tear that goes all the way through, or missing chunks of plastic, can’t be welded back to full strength.
- Sensor brackets. Parking sensors and radar units mount to brackets molded into the cover. If those brackets are cracked, sensor aim goes off — and no weld restores factory alignment. Replacement is the safe call.
- What’s behind it. A bumper that looks mildly cracked can hide a crushed absorber or bent impact bar. Any honest assessment includes checking behind the cover; a repair quote that skips this is guessing.
- Paint condition. If the damage area is small and the surrounding paint is healthy, a spot repair blends fine. Large damaged areas need full-cover refinishing, which narrows the price gap with replacement.
The 60-second tab check you can do yourself
Reach behind the bumper edge near the damage and feel along where the cover meets the fender or grille. You’ll feel small plastic tabs clipped into slots. If the cover pulls away easily, sits uneven, or you feel snapped-off nubs instead of solid tabs, the mounting is compromised. Send us a photo of the gap — a technician can usually tell from one good picture whether it’s repairable or a replacement.
Related cost guides
Frequently asked questions
Can a cracked bumper be plastic welded?
Yes — if it’s a clean crack with intact mounting tabs and no sensor-bracket damage. The weld goes on the back side, then the front is refinished. It’s a legitimate, lasting repair when the damage qualifies.
Is it safe to drive with a cracked bumper?
A cracked cover alone is usually fine short-term. But check that nothing dangles, no wiring is exposed, and the cover is secure. If it flaps at speed, tape it or get it secured — a bumper coming off on the highway endangers everyone behind you.
Will a repaired bumper look as good as new?
A good plastic-weld repair with proper refinishing is nearly invisible. The catch: it has to be prepped and painted like a new panel. A $150 ‘touch-up’ special won’t match — that’s not a repair, that’s a cover-up.
How can a shop tell if tabs are broken without removing the bumper?
Often they can’t be 100% sure — which is why honest shops quote ‘repair, replace if tabs are broken on teardown.’ Be wary of any firm repair quote given without at least a hands-on check of how the cover sits.